Electrical Engineering

Residual Current Circuit Breakers (RCCB) + 5 Typical Mistakes

SMART ENGINEERS Founder Alexander UhligAlexander Uhlig
May 2, 2022
Smart-Engineers Residual Current Circuit Breaker (RCCB)

In this article, you will learn everything about these small but highly effective devices. You'll discover what RCDs are, how they work, and why they are so important.

After reading this article, you will understand why it is worth investing in a residual current circuit breaker.

They are particularly crucial when it comes to personal safety. We explain why this is the case and what you should keep in mind!

What is this?

RCD stands for "Residual Current Device" and is a device used to protect against electric shocks in the event of a malfunction in the electrical system. RCDs can be found in many households and businesses and help prevent severe or fatal electrical accidents.

How it works

It trips at the latest when the rated residual operating current is reached, disconnecting all poles of the affected circuit from the upstream power supply – including the neutral conductor in the case of four-pole switches. The internal test circuit is also switched off, as its current-limiting resistor is not designed for continuous operation (misuse). The protective conductor is not part of the residual current circuit breaker and is not disconnected.

Residual currents occur when a portion of the current flows back to the power source via an unintended path. Parts of this current path can include the protective conductor, the enclosure of electrical equipment, the earth along with any metallic structures in electrical contact with the earth, as well as the body of a human or animal. The residual current circuit breaker calculates the arithmetic sum of all instantaneous values of the currents in the phase conductors and the neutral conductor. In a system without an earth fault, this sum is always zero.

The RCD is an innovative device that uses residual current transformers to detect and clear residual currents. Its design prevents magnetic flux in the core of the transformer, thereby avoiding any voltage induction. If a residual current flows back to the power source via such an unintended path, the sum of all currents passing through the residual current transformer is no longer zero. The RCD is thus capable of detecting and clearing residual currents quickly and efficiently.

The RCD is a high-quality residual current transformer designed to help you detect alternating residual currents or pulsating direct residual currents. This transformer is frequency-dependent and operates like a transformer, meaning it can only detect alternating residual currents or pulsating direct residual currents. With smooth direct residual currents, no transmission or induction takes place in the secondary winding – the residual current is not detected. In the case of a mixed form (smooth direct residual current superimposed by an alternating residual current), the alternating residual current can only be transmitted weakly or not at all, because the iron core is partially to completely saturated by the smooth direct residual current.

The universal-current-sensitive RCD is a state-of-the-art device designed to detect direct residual currents. It features a second transformer core equipped with a Hall sensor to directly measure the magnetic field. In addition, the RCD incorporates further electronics to better capture frequency responses and their current dependencies, allowing various types to be offered for specific application purposes.

Types

There are different types of RCD circuit breakers that can be used for various purposes.

Type AC

The Type AC residual current circuit breaker is designed to detect purely sinusoidal alternating residual currents. Proper operation is ensured as long as any smooth direct residual current does not exceed 6 mA. (No longer permitted in Germany.)

Type A

The Type A residual current circuit breaker detects not only standard residual currents but also pulsating direct residual currents. This is the most widely used type for general applications.

Type A AP-R

The Type A AP-R residual current circuit breaker is a fully functional device with high immunity to unwanted tripping. Thanks to its short-time delayed function, the switch does not trip even during minor disturbances, thereby protecting your system from damage.

Type F

The Type F residual current circuit breaker provides optimal protection for your home or office. It includes all the features of Type A AP-R to detect pulsating currents with direct current components of up to 10 mA. In addition, it can detect mixed-frequency currents up to 1 kHz.

Type B

The Type B residual current circuit breaker is an advanced device that also detects smooth direct residual currents. This function is ensured even when different forms of residual currents overlap – regardless of the phase angle, polarity, or whether the current increases suddenly or slowly. Type B is also referred to as a universal-current-sensitive circuit breaker.

Type B+

The Type B+ residual current circuit breaker is an evolved version of Type B. In addition to Type B functionality, it detects sinusoidal alternating residual currents at frequencies up to 20 kHz. Type B+ is therefore used for enhanced preventative fire protection. The circuit breaker is capable of detecting the smallest currents, ensuring effective protection against fire.

What is the test button for?

RCDs are installed in many homes and buildings to protect occupants from the dangers of residual currents. However, they are not infallible and can still experience issues. To ensure that your RCD circuit breaker is working correctly, you should test it regularly.

To test the RCD circuit breaker, first press the test button, which is usually located on the front of the device. If the RCD is working correctly, it should interrupt the circuit.

If the RCD does not function properly, it may be defective or improperly installed. In this case, you should replace it immediately.

What are the advantages of an RCD?

RCDs are an essential part of electrical safety. They automatically shut off the power supply as soon as a fault is detected in the circuit, for example due to a short circuit or a malfunction in an electrical appliance. This prevents people from being injured by electric shocks. RCD circuit breakers are therefore an important preventive measure against accidents and electrical damage.

The 5 most common mistakes made when installing an RCD

1. Mistake: The RCD is not connected to the main power source

The RCD should always be connected to the main power source. This is the only way to ensure that the switch cuts off the power supply if a fault occurs. If the switch is not connected to the main power source, it may not be able to interrupt the flow of current when a problem arises.

2. Mistake: The RCD is not connected to all loads

The RCD should be connected to all loads so that it can interrupt the current flow if a problem occurs. If the switch is not connected to all loads, it may not be able to cut off the power flow when an issue arises.

3. Mistake: The RCD is not properly aligned

The RCD should be aligned so that the tripping mechanism triggers correctly if a problem occurs. If the switch is not properly aligned, it may fail to interrupt the current flow when an issue arises.

4. Mistake: The RCD is not properly dimensioned

The RCD should be dimensioned correctly to be able to interrupt the current flow if a problem occurs. If the switch is not properly sized, it may fail to interrupt the current flow when an issue arises.

5. Mistake: The RCD is not properly installed

The RCD should be installed in such a way that it can interrupt the current flow if a problem occurs. If the switch is not properly installed, it may fail to interrupt the current flow when an issue arises.

Conclusion

The RCD residual current circuit breaker is a truly vital device that helps save lives. Many people do not realize how important this circuit breaker is and underestimate its impact. Yet, it is a highly effective means of preventing electrical accidents and increasing safety.

Author

Alexander Uhlig

Alexander Uhlig is the founder of SMART ENGINEERS and an electrical engineering consultant. Together with his team, he has successfully implemented more than 3,000 projects in the field of electrical engineering planning – from the conception to the implementation of complex systems. His goal is to apply technical expertise in a way that saves companies time, costs, and security risks. He regularly shares this experience in expert articles covering electrical engineering, system planning, and efficient project management.